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About Self-Regulation Heating Cable

self-regulation curveSelf-temperature regulating cable consists of two parallel metal bus wires encased in a semiconductive polymer matrix forming a heating unit with a polyolefin jacket as metallic shield.  For corrosive and some hazardous environments, additional fluoroplastics overjackets will be applied.

As the electric current flows from one of the copper wires, passes the conductive polymer and arrives in the other copper wire, a close circuit is established.  The electric power causes PTC polymer to heat up and consequently raises the resistance value.  When the PTC polymer reaches the transition temperature, its resistance value takes a step increase, which is high enough to cut off the current and keep the temperature from going any higher, and the purpose of self-temperature regulating is served.

self-regulation cable structure

Self-regulating cable output
As the temperature of the conductive core increases, so does the electrical resistance. The result is a diminishing output for each temperature increment. In other word, self regulating heating cables adjust their power output in response to the surrounding temperature, in comparison with constant wattage heating cables that give out constant output to the heated objects.

 

 

 

The advantage of Self-regulation Heating Cable

*Ensure the temperature of object heated constantly stays within an ideal range.
*Can be overlapped without the risks of overheating or burnout.
*High electro-thermal conversion rate. Even heat distribution. Low energy consumption.
*Self temperature regulating and self heat output regulating.
*Can be cut to any length. Systems are easy to design and install.
*Its tendency to reach a limiting temperature means safety.

PTC (Positive Temperature Coefficient) polymer consists of carbon black.
The evenly distributed carbon black act as conducting paths for electrical current to pass through and generat heat.  As carbon molecules heat up, they will move apart and cut off the paths, hence limit the current and lower the heat generated.